In this post I’m going to review some of the main innovations in beverage cans in the last years, and see what has stuck and what’s just a curiosity. In the worst case I hope you find the inspiring
In a previous post I talked about the PET/aluminium hybrid cans.
There have been some minor innovations in tabs and openings, but not many major changes in design.
One curious case is Samuel Adams Special can.
This can appeared in 2013 featuring a design with a wider mouth and curved lip, which is believed to increase air flow, and position the drinker’s nose closer to the hop aromas of the beer. By the way, here’s short summary of the beer can history.
The move follows the aluminum can trend embraced by many craft brewers. The main reasons for using cans are: the lower price (compared to glass bottles +cap +label), they’re more more compact, and they protect the product better than glass bottles, while also allowing for more colorful decorations.
I have not however found another similar example
A much extreme design that ended up just as a curiosity is a 2009’s design: Dzmitry Samal geometric can or Facet Can.
The cans are generally produced through a mechanical cold forming process that starts with punching a flat disc or “slug” from very stiff cold-rolled sheet and turned into a cylinder and then pushed through a different forming process.
The Facet can utilizes a process called impact extrusion, a process where an aluminum slug (solid piece of metal) is directly pressed at a high velocity with extreme force into a die/mould by a punch.
Update 28/09/2018 Beck’s beer flute
Serviceplan and Beck’s have created Le BECK’S: a special edition beer can shaped like a champagne flute with brushed aluminium finish and laser and analogue engravings.
It is designed to take canned beer to places it has never been before, such as art galleries, classical concerts, and exclusive private and public events.
BECKS beer flute
Innovation for Foaming Drinks
And now for something more down to earth.
Going back to beers (I wonder why this subject keeps coming), stout beers (like Guinness) have a creamier, longer lasting head and are less fizzy than a regular lager.
Here’s where the widget comes to scene. The widget is a plastic, nitrogen-filled sphere (although it can have different shapes) – about 1.2 in (3 cm) in diameter- with a tiny hole in it. The sphere is added to the can before the can is sealed. It floats in the beer, with the hole just slightly below the surface. The beer is canned with a mixture of carbon dioxide and nitrogen.
A small shot of liquid nitrogen is added to the beer, it evaporates during the rest of the canning process and pressurizes the can and slowly forced enters the widget, compressing the nitrogen inside the sphere.
Here’s a short video explaining the process (although not 100% accurate).
When the can is opened, compressed beer and nitrogen escape the widget through the hole and agitate liquid forming tiny bubbles that create the head.
Widget development began in the late 60’s and the modern version dates from 1997.
A more modern approach used in coffee rinks is the Innovalve can. has a proprietary one-way valve/grommet at the bottom of the can that compresses a nitrous oxide gas into the drink upon opening bringing the foam traditionally found in a hot latte. Also a lip guard attached to the can end, is designed to mimic the feel of a coffee mug.
Other Innovations in Can Bodies
However, I’m not aware of any product in the market with this type of can. It does not seem a very useful or sustainable idea.
Ball’s Strawser canBelvac is a manufacturer of machines that change the shape and texture of aluminum cans and bottles, the helped develop Budweiser’s bow-tie can (2011), and can achieve several aluminum bottle shapes and textures/embossing for cans.
Here’s an interesting article that analyzes this can.
Update (25/06/2018) 7-Eleven is introducing self-chilling cans for coffee.
There have been also several types of resalable ends such as:
XO’s tamper-proof re-closable can end (click to see video).
Ball’s BRE resalable can
And the Can2close
Lightweight can ends
Termochormic ink cans
Inks that change color when they’re cool are not precisely a novelty and while not exactly commonplace, they’re not uncommon.
Regarding cans the technology now (Crown’s Reveal inks and Ball’s Thermocromic ink) allows graphics to change to ‘reveal’ specific imagery and messaging during consumption. Two thermochromic inks appear at the same time when the can is cold, but as the cold product is consumed, one ink disappears.
Burn Animated can
This was an experimental project for Burn Residency promo pack. Designed by Djordje Djukanovic only used aluminium, paper and plastic foil, with no batteries or any other additional power source.
PakTech manufactures rigid can and bottle handlers in different colors (you can see the here).
And this is all for now. Please let me know about other remarkable innovations in cans.
June 2018, Bruno Rey – The Packaging Blog –